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Complete Rubber Tyred Gantry Applications Guide

DATE : March2, 2026
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An RTG (Rubber Tyred Gantry) Crane is a mobile workhorse for container handling. Unlike rail-bound cranes, RTGs travel on rubber tires, offering unmatched flexibility for stacking, transferring, and loading containers in ports, intermodal yards, and storage facilities. This guide explains everything you need to know.

Complete Rubber Tyred Gantry Applications Guide

What is an RTG Crane?

An RTG crane is a movable gantry crane with a structure that spans multiple container rows. It uses a trolley and spreader to lift containers, and its rubber tires allow it to travel freely within a yard without fixed rails. This gives it greater mobility than its cousin, the Rail-Mounted Gantry (RMG) crane.
RTG vs. RMG: Key Difference
The core difference is mobility. RTGs have rubber tires for free movement anywhere in the yard. RMGs run on fixed tracks, offering high precision but limited to a single lane.

RTG Crane Types and Configurations

1. By Power System
  • Diesel-Electric: Onboard generator. Highest mobility, higher fuel cost.

  • Electric (Grid-Powered): Powered via cable reel. Energy-efficient, zero emissions, limited range.

  • Hybrid: Combines diesel with energy storage. Cuts fuel use by 30-50%, balances mobility and eco-friendliness.

2. By Span (Coverage Width)
Span is measured in container rows.
  • 3-4 rows: For compact terminals.

  • 5-6 rows: Industry standard for large ports.

  • 7-8+ rows: For maximum yard density.

3. By Lifting Capacity
  • 30-40 tons: Standard for 20ft-45ft containers.

  • 40+ tons: For heavy loads or special containers.

RTG Crane Specifications & Selection Table

Lifting CapacityTypical SpanStacking HeightRecommended Power System
30 tons3-4 rows1-over-3Diesel-Electric
35 tons4-6 rows1-over-4Electric or Diesel
40 tons5-8 rows1-over-5Hybrid/Electric
40+ tons6-8+ rows1-over-5+Hybrid/Custom
Other Key Specs: Travel speed (60-180 m/min), lift speed (30-60 m/min), and power (200-500kW).

Applications: Where are RTG Cranes Used?

RTGs are vital in three main areas:

1. Container Terminals

  • Move containers from quay cranes to storage stacks.

  • Perform dense yard stacking (up to 1-over-6).

  • Load/unload trucks at the gate.

2. Intermodal Rail/Truck Hubs

  • Transfer containers between rail cars and trucks.

  • Manage and reorganize yard inventory efficiently.

3. Large Storage Yards & Distribution Centers

  • Handle inbound/outbound container storage.

  • Facilitate order picking and container consolidation.

Complete Rubber Tyred Gantry Applications Guide

Advantages of Choosing an RTG Crane

Why pick an RTG? Four key benefits:

  1. Flexibility: Move freely, adapt to peak demand, and redeploy easily.

  2. Cost-Effective: Lower upfront cost than installing rail networks for RMGs.

  3. Space Efficient: Enables high-density stacking without dedicated lanes.

  4. Performance: Robust design for continuous, heavy-duty operation.

How to Choose the Right RTG Crane: 4-Step Guide

Follow this framework for selection:
  1. Assess Load & Span: Determine max container weight and required yard coverage (rows).

  2. Choose Power: Diesel for full mobility; Electric for fixed, green operations; Hybrid for a balance.

  3. Plan for Growth: Consider future throughput and potential automation (auto-steering, GPS).

  4. Calculate Total Cost: Factor in energy, maintenance, and part replacement (e.g., tires every 3-5 years).

RTG Crane Maintenance & Safety

Preventive maintenance is key to a 15-25 year lifespan.

  • Daily/Weekly: Visual checks of structure, tires, spreader.

  • Monthly/Quarterly: Inspect motors, brakes, gears; professional load testing.

  • Record Keeping: Document all service to predict and prevent failures.

RTG Crane FAQ

Q: What’s the main difference between RTG and RMG?
A: RTGs move on rubber tires; RMGs run on fixed rails. RTGs are flexible, RMGs are precise.

Q: How long does an RTG crane last?
A: The main structure lasts 15-25 years with proper maintenance. Tires are replaced every 3-5 years.

Q: What power system is best?
A: Electricfor low cost/emissions in fixed areas. Diesel for total mobility. Hybridfor fuel savings and flexibility.

Conclusion

RTG cranes are the backbone of flexible container handling. Their rubber-tired design is ideal for ports, intermodal yards, and storage facilities that value adaptability, cost-efficiency, and dense storage.

The Bottom Line: If your operation requires moving containers across a large, dynamic yard without the constraint of rails, an RTG crane is likely your optimal solution. Evaluate your capacity, span, and power needs carefully to make the right choice.



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